Custom Printed Patches (Dye Sublimation)

Vivid, Precise, and Built to Last

Full-Color Custom Patches Made in the USA Since 1890

Looking for high-resolution, vibrant custom patches with photo-quality clarity? At Chicago Embroidery Company, we specialize in custom digitally printed patches—also known as dye sublimation patches—crafted with precision, bold color, and exceptional durability.

Our printed patches are ideal for detailed logos, photo-based images, gradients, and multicolor designs that are difficult to achieve with traditional embroidery. Whether you're outfitting a team, promoting a brand, or designing merchandise, digital printed patches offer limitless creative possibilities.

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Why Choose Custom Printed (Dye Sublimation) Patches?

Unlike embroidered patches, dye sublimation patches use heat-transfer printing technology to embed full-color artwork directly into the patch fabric. The result is a smooth, high-definition finish that retains clarity and color—even after repeated washing or exposure to the elements.
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Key Benefits:

Photo-quality detail and color gradients
Perfect for complex logos and small text
Lightweight, flat surface for a modern look
Flexible backing options including iron-on, peel-and-stick, and hook-and-loop
Ideal for uniforms, banners, apparel, giveaways, and promotional items

Your Trusted Printed Patch Manufacturer – Since 1890

With over 400 million patches produced since World War II, Chicago Embroidery Company has earned the trust of clients across the country — from federal agencies and the U.S. Armed Forces to youth organizations like the Boy Scouts and Girl Scouts, plus thousands of businesses, clubs, and nonprofits.

We do not outsource production to China, Mexico, or Canada — ensuring quality control, fast turnaround, and ethical manufacturing standards.
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Ideal for Any Use

Custom printed patches are an excellent choice for:

Corporate branding and employee uniforms
Event giveaways and merchandise
Product labels and apparel tags
Team logos and fan gear
Trade show promotions and nonprofit campaigns

Backing Options for Custom Printed Patches

Choose from several application methods based on your needs:

Iron-On Backing - Easy, permanent application using heat. Ideal for apparel and uniforms.
Peel-and-Stick Adhesive - Great for temporary use or giveaways. Not recommended for laundering.
Hook-and-Loop (Velcro) - Repositionable and durable — ideal for tactical gear, jackets, or workwear.

Need help choosing? We’ll recommend the best option based on your use case and garment type.
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More Custom Patch Options

In addition to dye sublimation patches, we manufacture a wide variety of custom patch styles:

Embroidered Patches
Iron-On and Sew-On Patches
Felt Patches
Bullion Crest Patches
Hook-and-Loop Patches
Printed Fabric Labels

Need multiple styles for different projects? We can help you plan a cohesive solution across patch types.

The 3-Step Patch Process

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Quote

Request a Quote

Share your preferred size, quantity, design, materials (bullion wire, silk, felt, velvet), and deadline. Upload a sketch or logo—we’ll help turn it into a beautiful, handcrafted patch.

Collaborative Design Approval

Our in-house design team will create a digital mockup based on your request. You’ll work directly with us to finalize the design until every detail meets your expectations.

Handcrafted Production

After approval, your custom patch is made by skilled artisans using traditional techniques and premium materials. Every patch is carefully inspected before delivery. Not satisfied? We’ll remake your order at no charge.

Custom Printed Patches (Dye Sublimation)