Felt Patches

Timeless Style, Built to Last

Full-Color Custom Patches Made in the USA Since 1890

Looking for high-resolution, vibrant custom patches with photo-quality clarity? At Chicago Embroidery Company, we specialize in custom digitally printed patches—also known as dye sublimation patches—crafted with precision, bold color, and exceptional durability.

Our printed patches are ideal for detailed logos, photo-based images, gradients, and multicolor designs that are difficult to achieve with traditional embroidery. Whether you're outfitting a team, promoting a brand, or designing merchandise, digital printed patches offer limitless creative possibilities.

Samples

What Is a Felt Patch?

Felt patches are made from a durable, densely compressed textile that resists fraying and provides a clean, elegant surface for embroidery. This sturdy material enhances detail, making it perfect for logos, lettering, and intricate designs.

Why Choose Felt Patches?

  • Classic look with a vintage aesthetic
  • Resistant to wear, tear, and unraveling
  • Smooth surface for crisp embroidery
  • Ideal for jackets, uniforms, bags, and hats
  • Available in multiple colors, shapes, and sizes

Felt is a preferred material for customers who value durability, sophistication, and timeless design.

At Chicago Embroidery Company, all of our felt patches are custom-made in the United States or in select overseas facilities that meet our strict quality standards. We never outsource production to China, Mexico, or Canada, ensuring ethical manufacturing and fast, reliable delivery.

Who Uses Our Custom Felt Patches?

  • Youth Groups & Nonprofits - We’ve proudly supplied custom patches to scouting programs, camps, after-school groups, churches, and national youth organizations since World War II.
  • Schools & Athletic Teams - From varsity jackets and club uniforms to graduation memorabilia, our felt patches bring school pride to life.
  • Corporations & Government Agencies - We produce custom embroidered felt patches for local, state, and federal departments, trade associations, and major brands seeking durable, professional-quality emblems.
  • Fashion & Lifestyle Brands - Felt patches are an on-trend choice for custom outerwear, high-end apparel lines, and heritage-inspired collections.

Why Choose
Chicago Embroidery Company?

As one of the leading custom patch manufacturers in the USA, we combine traditional craftsmanship with cutting-edge embroidery technology to deliver flawless results — every time.
trusted since 1890
Trusted
by since 1890
100% quality guarantee
100% Quality
Guarantee
customer service
Friendly, knowledgeable customer service
affordable
Affordable pricing.
No hidden fees
Not satisfied?
We’ll remake your order for FREE
that’s our 100% satisfaction guarantee.

The 3-Step Patch Process

1
Request a
Quote
Request a Quote

Share your preferred size, quantity, design, materials (bullion wire, silk, felt, velvet), and deadline. Upload a sketch or logo—we’ll help turn it into a beautiful, handcrafted patch.

2
Collaborative Design Approval

Our in-house design team will create a digital mockup based on your request. You’ll work directly with us to finalize the design until every detail meets your expectations.

3
Handcrafted Production

After approval, your custom patch is made by skilled artisans using traditional techniques and premium materials. Every patch is carefully inspected before delivery. Not satisfied? We’ll remake your order at no charge.

Buy in Bulk –
Buy More, Save More

We offer custom patches in bulk for clients who demand quality, consistency, and legacy. Whether you need 25 or 2,500, our production process ensures flawless craftsmanship at competitive pricing.

  • Lower cost per patch with higher quantity
  • Consistent branding for events or team gear
  • Streamlined ordering for clubs or retail
  • Fast production and U.S.-based customer support
bulk order quality control

Get Started –

Request a FREE Quote Today

Our team is dedicated to making this process as easy as possible. Every order is custom priced to bring you the lowest price possible.

Get a Quote

Chicago Embroidery Company –  
Elevating Tradition, One Patch at a Time

Since 1890 | Precision. Prestige. Proudly American.